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Smittybilt 9500lb Winch – (97495 XRC GEN2 Review)

With features that furnish a reliable and powerful all-round recovery system, Smittybilt winches have always been backed by the support of their manufacturers. The Smittybilt XRC 9500 lb GEN2 winches are updated versions that provide durability and stability in the rough times with their heavy-duty features.

With the power to pull you out of any situation, here is a quick review of the performance-enhancing features of the Smittybilt XRC 9500 lb Winch and some common FAQs regarding the general use and installation of the winch.

Product Features

  • Dimensions: 5.4 x 9.4 x 22.3 inches
  • Product weight: 78 lbs
  • Load Capacity: 9,500 pounds with a single pull, approximately 4,000 kg
  • Rated IP97 for Waterproof capacity
  • Motor: 6.6 HP Series wound motor with a Sliding Ring Gear Clutch
  • Gear Train: 3 stages of a planetary system with a Gear ratio of 161.28:1
  • Automatic brakes for increased load holding capacity
  • Remote Control: Wired switch with a 12’ lead
  • Cable length: 94’ Aircraft-grade steel cable
  • Drum size: 2.5” x 10”
  • Battery with leads: 650 CCA with 2 x 72” leads
  • Mounting Bolt: 4.5” x 10”
  • Warranty: Lifetime Mechanical Warranty and 3 Years Electrical Warranty

Smittybilt 97495 XRC 9500lb Winch

The Smittybilt XRC 9500 allows you to go four-wheeling on a budget. The super cheap prices will furnish you with the Winch, the Wired Remote, the Steel Cable/Synthetic Wire Rope, a Fairlead, Battery Cables and Mounting Hardware upon purchase.

The components you will have to buy separately include the

Winch Cover
Winch Mounting Plate
Winch Cradle
Battery

Comparison With Competitor’s Winch vs Smittybilt Gen2 XRC Winch
Smittybilt 9500 XRC Winch Comparison

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Pros of Smittybilt XRC 9500 lb Winch:

  • Muscle providing features are backed by the manufacturer
  • An affordable option that furnishes power and reliability even underwater
  • Ease of install is highly appreciated
  • Easily an appreciable buy for the price
  • Customer service is rated top-notch

Cons of Smittybilt XRC 9500 lb winch:

  • Many fastener hardware issues, the bolt heads break after a few pulls
  • Free spooling is a lot tougher to deal with
  • The remote control could have been a little longer; sometimes goes off the kilter and spools out the cable on its own

Line Speed / AMP Draw (First Layer)

Line Pull, Line Speed and AMP Draw - XRC 9500lb Winch

Line Pull and Cable Capacity

Line Pull & Cable Capacity - XRC 9500lb Winch

Buyer’s Feedback:

The majority of the Smittybilt XRC 9500 lb Winch users admit that the winch provides considerable power for its size. It is well-built and effortless to install and wire. The mounting becomes a hassle with either the device being bulky at times or the mounting bracket not being compatible with the vehicle frame.

The remote control length falls short at times, but it is not necessarily a problem. The motor also does not overheat much and the general performance of the winch is a pleasure to work with.

Some winches do tend to break down after about 6 to 7 pulls. Although when notified within the warranty period, the manufacturer sends out a replacement unit that works just fine and lasts longer. Customer services are a well-handled aspect and for the most part, customer satisfaction is a work in progress.

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Customer Images

 

Smittybilt XRC 9500 GEN2 Installations

Safety Precautions: Take extra caution on every winching situation. Please familiarize yourself with the operation of your winch before using it. Consistent focus on safety are of great importance. Always a wear a heavy duty leather gloves when handling the winch.

How to install Smittybilt XRC Gen2 Front and Rear Bumper

The Smittybilt XRC Gen2 Front and Rear Bumpers are chunky pieces of hardware that pack in loads of features meant for protection, effective utilization including style. Installing them takes a minimum of 2 hours each and not many extra tools. Make sure you get the required nuts and bolts of industry-grade strength and the necessary wash plates to fasten up the bolts.

Installing the Front Bumper:
  • First, remove the factory-supplied bumper from the frame of your vehicle.
  • You will have to drill two holes in the front frame horn of the vehicle to align with those present on the front bumper.
  • Get the bumper in place and loosely screw on the bolt after drilling the holes and then mark out the holes on the bottom of the crash bar corresponding to the recesses present on the bumper itself.
  • Simply bolt the bumper on the crash bar in place and use the necessary torque on each bolt to ascertain the fastenings.
Installing the Rear Bumper:
  • First, remove the factory-supplied bumper from your vehicle.
  • After making sure you have the necessary accessories out of the way, like the tow hook, installation begins by sliding the nut plates inside the two frame rails.
  • Lift the bumper in place and loosely screw on the two bolts from the sides into the frame rails, to hold the bumper in place.
  • Moving to the center section of the bumper, place a sandwich plate behind the rear cross-member and bolt it directly into the bumper. This allows for effortless strength when towing or winching.
  • After the central bolts are in place, torque down all the bolts firmly.

How to install Smittybilt XRC GEN2 Rocker Guards

Before installing the rocker guards, make sure you have removed any outcroppings of other accessories, like the fender flares, that may come in the way of installing the rocker guards effectively.

  • Raise the side of the vehicle using a suitable Jack so that you have proper access to remove the old rocker guard and consequently install the new one.
  • Working on the three-body mount bolts in the vehicle, loosen the one in the front and remove the two in the rear.
  • Use the Jack to hold the new Rocker guard in place and mark the spot where you will have to drill 3’ holes into the frame of the vehicle.
  • Utilize the hardware provided by Smittybilt to bolt the guard in place.
  • Next, put the body mount bolts in place.

Sometimes, depending on the model of the vehicle to which you are attaching the rocker guards, you may have to cut off some inches from the body mount bolt, the instructions to which are provided in the Instruction Manual.

How to install Smittybilt XRC GEN2 Fender Flares

To install a new fender flare, you have to first remove the old one. Depending on the model of your vehicle, there may be a few bolts holding the fender flare in place. So, remove the bolts first and then rip off the fender flare. While ripping, a few of the plastic clips holding it in place may break, but that is all right. You have to remove the clips anyway. Also, ensure to remove the side-light before you remove the fender flare.

  • Hold the XRC fender flare in place and check if you need to drill any additional holes for proper alignment. If you do, simply drill some.
  • Accordingly, bolt the Fender Flare in place, using the hardware provided by Smittybilt.
  • Fitting the flare is an easy task, but getting the fender liner in place can be some work. It is optional to get that fender liner, but it is usually recommended for basic protection of the exposed motor near the wheels.


You can either buy yourself a customized Fender Liner from Smittybilt or cut out the liner from the previous Fender flare that you removed from your vehicle. Detach the fender liner from the previous fender flare assembly and measure and cut out the basic size for the new fender flare. There are multiple recesses already cut out in the vehicle frame, so you may not have to drill out many holes. Simply place the liner in place and check if you need to do any adjustments to the size. Then bolt in place using the proper bolts and washers.

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Smittybilt XRC 9500lb GEN2 Winch Manual

The Manual is a comprehensive guide to the Working of the Winch. It has all essential instructions regarding the Specifications, Safety, Warning, Setup, Operations, Maintenance, Parts List and Diagram, and the Warranty guide.

Given below is the link to the pdf file of the Smittybilt XRC 9500lb Winch Manual Winch Manual.

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Common FAQ

What does the XRC in Smittybilt stand for?

Not sure but it could simply be Xtreme Rock Crawler/Climber or something along those lines.

What size D-ring do you use in Smittybilt XRC?

A 3/4 inch D-ring is used in the Smittybilt XRC.

How to install Smittybilt XRC side rockers on Jeep jk 4 doors?

It is a simple process, just follow these steps:

Remove the two body bushing bolts from the bushings.

Slide the rock slider into position, reinsert the bushing bolts and tighten them up.

What size socket cap screws hold Smittybilt XRC aluminum plates down?

The screw size depends on the thickness of the particular plates that you will be using.

How much amp is drawn to a Smittybilt XRC 8000 lb winch?

A minimum of 650 cold-cranking amps.

Does it come with a Mounting Plate?

It does not come with a mounting plate. This is to be purchased separately over here, Or if you have a bumper with a built-in mounting plate, that is better.

Does it come with a quality hook or do I have to buy one?

The winch hook comes with the winch. So do the mounting bolts and wiring.

Does it fit an ARB winch bumper?

Yes, the bolt pattern on the Smittybilt winch is the standard pattern.

Is there any chance to install a wireless remote? Does it come with one as an option?

There is no wireless remote provided, but you can install a wireless remote in the winch. You will have to purchase it separately over here.

Conclusion

The Smittybilt XRC 9500lb Winch have been thoroughly updated with heavy-duty features for enhanced performance and durability for increased pulling power and lightning-fast line speeds even at underwater.

Smittybilt XRC winch is a complete recovery system with the muscle and reliability to bail you out of any situation.

[Total: 1   Average: 5/5]
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